Aluminium Investment casting tolerances
INCHES
Dimension
Up to 0.500
0.500 to 1.000
1.000 to 1.500
1.500 to 2.000
2.000 to 2.500
2.500 to 3.500
3.500 to 5.000
5.000 to 7.500
7.500 to 10.000
10.000 to 12.500
12.500 to 15.000
15.000 to 18.000
Tolerance
± 0.004
± 0.006
± 0.008
± 0.010
± 0.012
± 0.015
± 0.018
± 0.021
± 0.024
± 0.027
± 0.030
± 0.035
MM
Dimension
Up to 12.0
12.0 to 25.0
25.0 to 37.0
37.0 to 50.0
50.0 to 62.0
62.0 to 87.0
87.0 to 125.0
125.0 to 187.0
187.0 to 250.0
250.0 to 312.0
312.0 to 375.0
375.0 to 460.0
Tolerance
± 0.10
± 0.15
± 0.20
± 0.25
± 0.30
± 0.38
± 0.46
± 0.53
± 0.61
± 0.69
± 0.76
± 0.90
Up to 75 Sq. Inches (500cm2) a tolerance of ± 0.008" (± 0.2mm) applies.
Over 75 Sq. Inches (500cm2) a tolerance of ± 0.012" (± 0.3mm) applies.
Investment casting tolerances as above do not apply when using rapid prototype waxes. Tolerances required are to be discussed and agreed.
INCHES
± 0.02" up to 6 inches thereafter add 0.002" per inch.
MM
± 0.5mm up to 150.00 thereafter add 0.05mm per 25.0mm.
The same sand casting tolerance as above applies to wall thicknesses.
e.g. a 300mm long casting would have a tolerance of ± 0.8 applied to the wall thickness dimension. (± 0.5 + (0.05 x 6) = ± 0.8)
For investment castings a flatness tolerance of ± 0.004" / inch (± 0.10 / 25mm) applies.
For sand castings the same principle as for sand cast wall thicknesses as above applies to flatness.
A draft angle of up to 1º will be applied to sand castings where necessary. This will add material to the casting unless otherwise indicated or agreed.
An angular tolerance of ± 0.5º will apply to investment castings.
An angular tolerance of ± 1º will apply to sand castings.
These are dependant on the casting configuration and tolerances required. They would need to be discussed at the quotation / order stage.